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VERSION:2.0
PRODID:-//Session Board//Session Board//EN
CALSCALE:GREGORIAN
METHOD:PUBLISH
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UID:144788-20261007T162000Z@fastenershows.com
DTSTAMP:20260601T160601Z
DTSTART:20261007T162000Z
DTEND:20261007T165000Z
SUMMARY:Designing for Precision: Integral Assembly Engineering Through Modeling and Validation
DESCRIPTION:As systems across industries become more power-dense\, safety-critical\, and exposed to coupled thermal\, mechanical\, and pressure loads\, assembly-level reliability becomes a dominant driver of system performance and safety. In many cases\, failures do not originate in primary components\, but at interfaces such as fasteners\, seals\, and joints\, where tolerance stack-ups\, material behavior\, and assembly variation interact under operating conditions.\nThis session presents a structured methodology for engineering assembly reliability through analytical modeling\, simulation\, and design validation. The discussion will cover how tolerance stack-ups\, preload variation\, thermal expansion mismatch\, vibration\, and pressure loading contribute to failure modes such as loss of sealing integrity\, relaxation of bolted joints\, fatigue\, and leakage.\nApproaches to failure prediction will include analytical methods\, finite element analysis for stress and deformation\, and fluid and thermal modeling where relevant. Emphasis will be placed on identifying critical interfaces\, defining boundary conditions\, and understanding the limitations of modeling assumptions. The role of design validation will be addressed as a means to correlate models with physical behavior and to close the loop between design\, manufacturing\, and testing. Using examples from high-risk energy systems\, the session will demonstrate how early identification and mitigation of assembly-level failure modes can reduce late-stage redesign\, improve safety margins\, and enable more predictable system performance across a range of operating conditions.\nLearning Objectives:\n\nUnderstand how assembly-level interfaces govern system reliability under combined mechanical\, thermal\, and pressure loading\nIdentify key assembly-related failure modes\, including preload loss\, sealing degradation\, fatigue\, and leakage\, and the mechanisms that drive them\nApply analytical modeling and simulation\, including finite element and thermal analysis\, to predict stress\, deformation\, and failure initiation at critical interfaces\nIntegrate design validation with modeling to correlate predictions with physical behavior and systematically reduce assembly-level risk early in the design process\n\nWho Should Attend This Session:\n\nMechanical\, systems\, and design engineers working on complex assemblies\nReliability and validation engineers responsible for product performance and safety\nManufacturing and process engineers involved in assembly and quality control\nEngineering leaders seeking to improve design-for-reliability practices\nSuppliers and OEM partners supporting safety-critical or precision-driven applications
LOCATION:Room A
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